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The ABB PFTL101A 1.0KN 3BSE004166R1 is a precision Pressductor PillowBlock load cell designed for horizontal force and tension measurement in high-speed industrial applications like paper mills and metal processing lines. The ABB PFTL101A 1.0KN 3BSE004166R1 uses patented Pressductor technology for overload tolerance up to 500% and immunity to electrical interference.

In paper machine applications, the ABB PFTL101A 1.0KN 3BSE004166R1 mounts under roll bearings to measure web tension, preventing breaks during high-speed operation. Deploying dual ABB PFTL101A 1.0KN 3BSE004166R1 sensors in sum/difference configuration feeds tension electronics for closed-loop control. The ABB PFTL101A 1.0KN 3BSE004166R1 maintains accuracy despite heavy rolls and harsh environments, making it ideal for continuous production lines.

Model PFTL101A

Order Code 3BSE004166R1

Nominal Capacity 1.0 kN (225 lbf / ~100 kgf)

Overload Capacity 500% (5.0 kN)

Transverse Load 10 kN max

Deflection 0.015 mm

Sensor Technology Pressductor® (magnetic field sensing)

Output Signal mV/V AC (low impedance, interference immune)

Material Single-block steel housing

Weight ~9 kg

Operating Temp -30°C to +80°C

Mechanical mounting

Position ABB PFTL101A 1.0KN 3BSE004166R1 under roll bearing housing; secure with 6 M12 bolts (4 one side, 2 opposite).

Alignment

Align roll force parallel to ABB PFTL101A 1.0KN 3BSE004166R1 sensing axis; shim for level mounting surface.

Sensor cabling

Connect ABB PFTL101A 1.0KN 3BSE004166R1 to junction box with shielded cable (15/30/50m options); verify polarity.

System integration

Wire junction box outputs to tension controller (PFEA/PFXC series) compatible with ABB PFTL101A 1.0KN 3BSE004166R1.

Zero calibration

Tension roll to nominal load, zero ABB PFTL101A 1.0KN 3BSE004166R1 via controller keypad under no-load condition.

Clean mounting surfaces before installing ABB PFTL101A 1.0KN 3BSE004166R1 to ensure full force transmission.

Torque ABB PFTL101A 1.0KN 3BSE004166R1 mounting bolts to spec (typically 50 Nm) to prevent deflection errors.

Ground cable shields within 50 mm of ABB PFTL101A 1.0KN 3BSE004166R1 junction box for EMI protection.

Avoid side loads exceeding 10 kN on ABB PFTL101A 1.0KN 3BSE004166R1 transverse axis.

Maintain 10% minimum load on ABB PFTL101A 1.0KN 3BSE004166R1 for optimal signal-to-noise ratio.

Monthly: Inspect ABB PFTL101A 1.0KN 3BSE004166R1 mounting bolts for looseness; retorque if needed.

Quarterly: Check ABB PFTL101A 1.0KN 3BSE004166R1 cable insulation for wear; clean connector pins.

Annually: Recalibrate ABB PFTL101A 1.0KN 3BSE004166R1 with certified test weights at nominal load.

Visually examine ABB PFTL101A 1.0KN 3BSE004166R1 housing for cracks during shutdowns.

Replace ABB PFTL101A 1.0KN 3BSE004166R1 if overload events exceed 1000% capacity repeatedly.

Do you provide global shipping services?

Yes. We have local distribution centers on all continents, which can quickly transport parts to any corner of the world.

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We have a vast inventory of thousands of new, refurbished, and outdated automation components, including products from well-known manufacturers such as ABB and Schneider. If you cannot find the required parts, please do not worry. We work closely with a global network of professional suppliers to provide you with tailored quotes even if the part is not listed on our website.

Who can I contact if I encounter any problems?

Our experienced customer service team will handle any issues after you place your order.