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The ABB PFEA113-20 (type designation PFEA113-20, order code 3BSE028144R0020 / 3BSE050092R20) is part of ABB’s PFEA 113 tension electronics family used in web tension systems. It acts as a dedicated tension controller, processing load cell signals and executing advanced control algorithms to keep material tension within a specified range during production. Typical applications include coilers, unwinders, rewinders, and continuous processing lines where accurate and stable tension is critical.

Model: ABB PFEA113-20 tension electronics / tension controller module.

Power requirement: DC 24 V, typically 18–36 V DC (depending on configuration).

Power consumption: Around 7.5 W to 12 W according to system configuration.

Supply options: Can be used in systems with 24 V DC and main supply 100 (−15%) – 240 (+10%) V AC via suitable power modules.

Protection rating: IP65 or similar when properly installed in the specified housing, suitable for industrial environments.

Dimensions / weight: Approximate shipping dimension 20 × 20 × 20 cm, weight about 1.05 kg.

Interfaces:

Load cell / tension sensor inputs (Pressductor load cells).

Fieldbus/communications such as Profibus for integration with higherlevel control systems (see PFEA113 user manual Profibus section).

Country of origin / HS code: Typically Sweden, customs tariff around 85389091 / 85389081 depending on listing.

The ABB PFEA113-20 is designed to measure, monitor, and control web tension in real time using high precision load cell feedback. It incorporates advanced control algorithms that automatically adjust system parameters (such as torque or brake current) based on measured tension, preventing the web from becoming too loose or too tight. The module accepts tension sensor signals, processes them internally, and outputs control commands or fieldbus data to drives, brakes, or higher level controllers. It supports integration via communication interfaces so it can exchange data with DCS/PLC systems for full production line automation and monitoring.

High precision tension measurement and control for stable product quality.

Stable operation over a wide range of process conditions and material types.

Configurable parameters and algorithms to match different machine layouts and processes.

User friendly setup through a human–machine interface or engineering tools.

Alarm and safety functions to detect abnormal tension conditions and protect equipment and material.

Although exact procedures depend on the user manual and system design, a typical use of ABB PFEA113-20 involves the following highlevel steps:

Install the PFEA113-20 in the web tension control cabinet according to ABB’s mechanical and electrical installation instructions.

Connect Pressductor load cells or other specified tension sensors to the dedicated sensor inputs on the ABB PFEA113-20.

Wire communication interfaces (for example Profibus) to the plant control system if fieldbus integration is required.

Power the module with the specified 24 V DC supply and verify correct grounding and shielding.

Configure measuring range, scaling, and control parameters (such as gains, limits, alarm thresholds) using the user interface or configuration tool in accordance with the web tension system manual.

Calibrate the tension measurement (zero, span) and perform test runs to verify that tension is controlled within the desired range under different operating conditions.

For day to day use, typical good practices for the ABB PFEA113-20 include:

Periodic inspection of electrical connections (power, sensor, and communication cables) to ensure there is no loosening, corrosion, or mechanical damage.

Verifying that tension readings and control response remain stable over time; unexpected drift or noise may indicate sensor or wiring issues.

Monitoring alarms or diagnostic indications from the PFEA113-20 and resolving any abnormal tension conditions promptly to avoid web breaks or quality issues.

Keeping the installation environment within the specified temperature and protection limits and avoiding ingress of dust or moisture beyond IP65 capability.

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