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ABB PCD230 3BHE022291R0101 UNITROL6000/6800 Excitation CCM Communication & Measurement Control Module

Developed for power industry high-reliability excitation control scenario, PCD230 is the central signal processing unit inside UNITROL series excitation cabinet. It collects generator voltage, current, rotor excitation feedback signal via onboard multi-channel I/O with up to 10kHz high precision sampling rate, executes PID excitation regulating algorithm to adjust SCR rectifier output; equipped with Ethernet, RS485 serial ports to realize data exchange with plant DCS(ABB 800xA), HMI and upper monitoring system, compatible Modbus RTU, Profibus DP industrial communication protocols. Built-in dual-circuit redundant power supply and hot-swap hardware circuit, equipment can replace faulty module without generator shutdown; complete overvoltage, overcurrent, EMC anti-interference design to adapt harsh power plant cabinet environment.

Description

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As indispensable master control card of UNITROL6000/6800 excitation system, PCD230 solves common breakdown issues like excitation system communication interruption, sampling drift, regulator out of control caused by original board aging and component failure. Standard unified mechanical size and terminal definition, direct plug-and-play replacement without program modification or cabinet wiring alteration; two supply options: surplus original new with ABB factory specification datasheet; professionally refurbished version after component screening, firmware reload, full-load continuous aging test, both covered unified 12-month global warranty for power plant routine overhaul and emergency breakdown procurement.

 PCD230

Technical Parameters:
ItemSpecification
Part NumberPCD230 / PCD230A101 / 3BHE022291R0101
Module TypeCCM PEC80-CCM Excitation Communication Control Board
Matching SystemABB UNITROL6000, UNITROL6800 Generator Excitation System
Power Supply24VDC (18~32VDC wide input), Max 5W power consumption
Sampling Frequency10kHz high-speed signal sampling
Communication InterfaceEthernet + RS485, Modbus RTU / Profibus DP compatible
Core FeatureHot-Swap support, Dual power redundant backup
InstallationStandard DIN rail inside excitation control cabinet
Operating Temp-40℃ ~ +70℃
Storage Temp-40℃ ~ +85℃
Ambient Humidity5%~95%RH non-condensing
Dimension(W×H×D)375×142×72mm
Net Weight≈1.5kg


Application Fields:
  • Thermal Power Plant: Coal-fired generator UNITROL6800 excitation cabinet core control spare

  • Hydropower Station: Hydraulic turbine generator UNITROL6000 excitation system maintenance

  • Gas & CCGT Power Plant: Combined cycle generator excitation control system replacement

  • Captive Power Plant: Steel/chemical factory self-provided generator excitation retrofit

  • Renewable Energy: Biomass, waste incineration power generator control cabinet spare stocking

Core Features & Advantages:
  • Exclusive for UNITROL Series: Perfect matching ABB UNITROL6000/6800 full excitation system software & hardware

  • 10kHz High Precision Sampling: Ensure excitation regulation accuracy & generator voltage stability

  • Hot-Swap & Redundant Design: Online module replacement without unit outage, improve power plant operation reliability

  • Multi-Protocol Universal Communication: Seamless docking with ABB 800xA DCS and mainstream plant monitoring system

  • Wide Temperature Industrial Grade: -40~+70℃ wide working range for high/low temperature power plant site

  • Direct Plug Replacement: Same pin layout as OEM original, quick field swap to cut downtime

  • New & Tested Dual Inventory: Meet urgent emergency repair and cost-saving project procurement separately

  • Strict Factory Standard Test: All refurbished units pass 72h continuous aging + full communication calibration

FAQ :

Q1: Which excitation system uses ABB PCD230 3BHE022291R0101?

A: Specially designed for ABB UNITROL6000 and UNITROL6800 full series generator static excitation equipment.

Q2: What’s main fault symptom requiring PCD230 replacement?

A: Excitation system offline communication, generator voltage unstable fluctuation, sampling error alarm, regulator failure to adjust excitation output.

Q3: Does PCD230 support hot swap?

A: Yes, built-in standard hot-swap circuit, can replace board online without shutting down generator unit.

Q4: Warranty & Delivery Option?

A: 12-month global warranty; DHL/FedEx fast air shipment for power plant urgent breakdown, anti-shock foam+export carton packing.

Q5: Difference between PCD230 and PCD230A?

A: Same hardware structure, PCD230A is alias model code of standard PCD230 3BHE022291R0101 in power industry market.

Do you provide global shipping services?

Yes. We have local distribution centers on all continents, which can quickly transport parts to any corner of the world.

2. What payment methods and currencies do you accept?

To make your purchasing process as simple as possible, we offer multiple payment methods including bank transfer, check, and PayPal. Meanwhile, we also accept most mainstream credit and debit cards, such as Visa, Mastercard, and American Express. We can accept payments in most major currencies worldwide, but we recommend using US dollars (USD), British pounds (GBP), or euros (EUR) as a priority. Payments in other currencies may incur additional fees. All transactions are securely processed by HSBC Bank and HSBC Merchant Services.

How many parts do you currently have in stock?

We have a vast inventory of thousands of new, refurbished, and outdated automation components, including products from well-known manufacturers such as ABB and Schneider. If you cannot find the required parts, please do not worry. We work closely with a global network of professional suppliers to provide you with tailored quotes even if the part is not listed on our website.

Who can I contact if I encounter any problems?

Our experienced customer service team will handle any issues after you place your order.

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Guangzhou Qiming Automation Technology Co., Ltd
Room 208, Room D487, No.1933-20 Huaguan
Road, Tianhe District, Guangzhou City
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