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ABB PM865K02 (3BSE031150R1) AC800M Full Redundant CPU

Manufactured in Sweden, PM865K02 (3BSE031150R1) is mid-high grade redundant processor of ABB AC800M control platform, built-in mature 32-bit industrial RISC architecture processor with stable cycle execution performance, 1000 boolean instructions only cost 0.17ms, suitable for medium-to-large complex process control algorithms. Onboard 2×10/100Mbps independent RJ45 Ethernet ports supporting MMS/IAC/Modbus TCP communication, one non-isolated RS232 (COM3) and one optically isolated RS232 (COM4 for programming download via Control Builder M software). The official K02 version includes dedicated optical fiber redundant link cable inside package to realize dual-CPU seamless hot swap redundancy; during master CPU abnormal failure, slave standby unit takes over all control tasks within millisecond without production shutdown. Match SM81x series bus modules to expand PROFIBUS DP fieldbus interface, expandable for SIL2 safety control certification per IEC61508 standard. DIN rail modular installation, IP20 cabinet protection grade, strict anti-EMC interference design to adapt dusty, damp and strong electromagnetic industrial site environment. All stocked PM865K02 complete redundant linkage simulation, full communication & I/O docking aging test before export packing.

Description
Product Case Introduction:

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ABB PM865K02 (3BSE031150R1) AC800M Full Redundant CPU

As mainstream redundant CPU of AC800M product lineup, PM865K02 solves core reliability demand for continuous production industries where unplanned stop loss is extremely high, widely matched with System800xA full-version DCS engineering system to build unified plant automation platform. It supports flexible configuration: either dual redundant running or single CPU independent operation, freely switch project configuration mode in Control Builder programming software. Internal lithium backup battery retains RAM program & parameter data during unexpected power outage to avoid project data loss. Two procurement grades available: original factory new with intact ABB original carton packaging; professionally overhauled refurbished version after full component replacement, firmware refresh and full function calibration, both covered by unified 12-month global warranty to cut user emergency maintenance cost and shorten equipment downtime.

PM865K02


Technical Parameters:
ItemSpecification Data
Full ModelPM865K02 3BSE031150R1
SeriesABB AC800M Controller, System800xA DCS Platform
Core Processor32-bit RISC Industrial Processor,96MHz Clock
Memory32MB Total Memory;22.184MB User Available RAM,4MB Onboard Flash Firmware
Logic Speed1000 Boolean operations / 0.17ms
Redundancy ConfigurationFactory complete dual CPU+optical redundant cable, hot standby seamless switch
Onboard Interface2×RJ45 10/100M Ethernet; COM3(RS232 non-isolated); COM4(RS232 isolated programming port)
Expand BusMatch SM81x module for PROFIBUS DP expansion
Supported ProtocolsMMS,IAC,Modbus TCP,ABB internal bus,PROFIBUS DP
Power Supply24VDC(19.2~30VDC wide range),Typical 6.9W,Max 11.4W
Safety GradeSIL2 compliant with matched SM81 safety modules(IEC61508)
Protection ClassIP20 Indoor Cabinet Mounting
Dimension(W×H×D)119×186×135mm;Net Weight≈2.3KG(set of two CPUs)
MountingStandard DIN Rail Installation
Operating Temp0℃~+55℃;Storage Temp:-40℃~+85℃
Ambient Humidity5%~93%RH non-condensing
CertificationCE,UL,RoHS,IEC61000 EMC Industrial Certification
Configuration SoftwareABB Control Builder M,System800xA Engineering Tool
Compatible I/OFull S800/S900 series analog/digital I/O modules

 PM865K02


Application Fields:
  • Thermal Power & Cogeneration Plant: Boiler main DCS control, circulating water, flue gas desulfurization & denitrification core control cabinet

  • Petrochemical & Refinery: Reactor temperature/pressure closed-loop control, tank farm monitoring, pipeline flow automatic regulation

  • Water & Wastewater Treatment Plant: Whole plant sewage dosing, sludge dehydration, intake/outlet pump group centralized DCS control

  • Metallurgical Industry: Furnace auxiliary cooling water, sintering line auxiliary equipment automatic interlock control

  • Cement & Building Material: Kiln preheater, raw material batching, exhaust fan process automatic control

  • Pharmaceutical & Fine Chemical: Fermentation tank precise temperature/pressure closed-loop production control

PM865K02

Core Features & Advantages:
  • K02 Full Redundant Complete Kit: Built-in original redundant optical cable, one part number includes full dual-CPU redundant set, no extra accessory needed for redundant setup

  • Millisecond Hot Standby Switch: Master-slave CPU automatic fault takeover, zero production stop for critical continuous process

  • Dual Independent Ethernet + Isolated Programming Port: Separate network for control & download to avoid communication conflict on site

  • SIL2 Safety Expandable: Cooperate with SM81x safety modules to realize safety instrument system(SIS) control function

  • Wide Voltage & Industrial Grade: Wide-range 24VDC input, strong anti-interference for harsh factory environment

  • Direct Plug-and-play Replacement: Same PN PM865K02 pin fully compatible, download original project to finish rapid on-site commissioning

  • New & Refurbished Dual Supply Options: Fit different budget of emergency spare parts and project procurement

  • Compatible Full AC800M Ecosystem: Perfect match all S800/S900 I/O and AC800M communication modules

FAQ:

Q1: What’s difference between PM865K01 and PM865K02 (3BSE031150R1)?

A: PM865K01 is single CPU without redundant accessories; PM865K02 official set contains two CPUs + redundant optical link cable inside one PN, ready for direct redundant installation.

Q2: Which ABB DCS system matches PM865K02?

A: Exclusive core redundant CPU for ABB AC800M controller & System800xA full-version DCS system, programmed via Control Builder M software.

Q3: Does PM865K02 support hot swap during system running?

A: Yes, redundant configuration allows single faulty CPU hot plug replacement without stopping whole control system operation.

Q4: Can PM865K02 replace old PM864/PM863 CPU on site?

A: Hardware installation size consistent, need recompile project in Control Builder to adapt new CPU performance parameter.

Q5: Warranty & delivery terms?

A: All PM865K02 get 12-month global warranty; DHL/FedEx/UPS fast air express for urgent order, sea bulk shipment for large quantity, shockproof foam+original carton export packaging.

Q6: Which port is used for program download?

A: COM4 optically isolated RS232 port is dedicated for programming download via Control Builder M software.

Do you provide global shipping services?

Yes. We have local distribution centers on all continents, which can quickly transport parts to any corner of the world.

2. What payment methods and currencies do you accept?

To make your purchasing process as simple as possible, we offer multiple payment methods including bank transfer, check, and PayPal. Meanwhile, we also accept most mainstream credit and debit cards, such as Visa, Mastercard, and American Express. We can accept payments in most major currencies worldwide, but we recommend using US dollars (USD), British pounds (GBP), or euros (EUR) as a priority. Payments in other currencies may incur additional fees. All transactions are securely processed by HSBC Bank and HSBC Merchant Services.

How many parts do you currently have in stock?

We have a vast inventory of thousands of new, refurbished, and outdated automation components, including products from well-known manufacturers such as ABB and Schneider. If you cannot find the required parts, please do not worry. We work closely with a global network of professional suppliers to provide you with tailored quotes even if the part is not listed on our website.

Who can I contact if I encounter any problems?

Our experienced customer service team will handle any issues after you place your order.

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Guangzhou Qiming Automation Technology Co., Ltd
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Road, Tianhe District, Guangzhou City
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