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The ABB RTU560 is a high-performance, modular Remote Terminal Unit (RTU) designed for advanced substation automation, grid control, and SCADA integration in power transmission and distribution networks. As a flagship member of ABB's RTU product line, the RTU560 provides a flexible, scalable platform that supports a wide range of communication protocols and I/O configurations, making it suitable for both transmission and distribution applications .

The ABB RTU560 serves as the central communication and control hub in substations, collecting data from protection relays, meters, and field sensors while executing control commands from SCADA masters. The RTU560 is widely deployed in power utilities, oil and gas pipelines, water treatment facilities, and industrial automation systems across more than 50 countries, with over 10,000 units installed globally .

Model Variants RTU560, RTU560E (compact version), RTU560-X (cybersecurity enhanced)

Processor Freescale i.MX6 Cortex-A9 Quad-Core 1.2 GHz or ARM Cortex-A series

Memory 512 MB DDR3 RAM, 4 GB eMMC Flash (expandable via SD card)

Operating System Embedded Linux

Rack Slots Up to 18 slots for CMU, I/O modules, and power supplies

Communication Units Up to 16 CMUs (560CMR01/02, 560CMD11, 560CMU05)

Ethernet Ports Dual 10/100/1000BASE-T (RJ45), supports PRP/HSR, RSTP, VLAN, IEEE 1588 PTP

Serial Interfaces 4× RS-232/485 (configurable), 2× RS-232 (560CMU80), fiber optic options

Protocols IEC 61850 Ed.2 (MMS/GOOSE/SV), IEC 60870-5-101/104, DNP3, Modbus TCP/RTU, PROFIBUS, OPC

Power Supply 24–250 VDC / 100–240 VAC (wide range), redundant configuration available

Operating Temperature -40°C to +70°C (standard), -25°C to +70°C (560CMU80)

Protection Class IP20 (control cabinet), IP30 (RTU560E housing), IP65 (field enclosures)

Dimensions 366 × 258 × 310 mm (RTU560E housing), 19" rack mount available

Certifications IEC 61850-3, IEEE 1613, IEC 60255-26, CE, UL 61010-1

The RTU560 offers extensive functionality for substation and grid automation:

Modular Architecture: Rack-based design with up to 18 slots allowing flexible combination of Communication Units (CMUs), I/O modules, and redundant power supplies. The RTU560 supports up to 16 CMUs for handling large volumes of real-time data

Advanced Communication: Native support for IEC 61850 Edition 2 with GOOSE and Sampled Values, plus IEC 60870-5-101/104, DNP3, and Modbus protocols without requiring external protocol converters

Integrated HMI: Built-in web server technology provides Human-Machine Interface via standard web browser with Java extensions, eliminating need for additional SCADA software for local monitoring

Flexible Redundancy: Supports parallel operation of power supplies, communication lines, and CMUs with controlled load balancing and automatic failover

High-Speed Processing: 32-bit CPU architecture with 64MB RAM ensures rapid response times for critical control operations

Time Synchronization: 1ms event time resolution via GPS, DCF77, SNTP V4, or IRIG-B, with capability to synchronize downstream RTUs and IEDs 

Configuration Steps

Software Setup: Install RTUtil 560 configuration tool on PC workstation. Establish communication via dial-up link, Ethernet, or Internet Explorer web interface

CMU Configuration: Configure Communication Units (560CMU05, 560CMD11, or 560CMR01/02) with appropriate protocols:

For IEC 60870-5-104: Set up balanced/unbalanced communication with control center

For DNP3: Configure master/slave addressing and data link confirmation

For IEC 61850: Import SCL files and configure GOOSE messaging between IEDs

I/O Module Setup: Install and configure digital input (DI), digital output (DO), analog input (AI), and analog output (AO) modules. The RTU560 supports up to 27 I/O cards in decentralized architectures via extension bus

Redundancy Configuration: Enable parallel power supply operation (560PSR00/560PSM11) and dual CMU configuration for high availability requirements

HMI Integration: Access integrated web server via MMK interface or Ethernet to configure local monitoring screens

Daily Operation

Monitor system status via web browser interface showing real-time data points, communication status, and alarm summaries

Use front panel LEDs on CMU modules to verify power, run status, communication transmission (TxD/RxD), and link connectivity

Review event logs with 1ms timestamp resolution for sequence of events analysis

Execute control commands to field equipment through secure web interface or local HMI

Pre-Installation Requirements

Verify RTU560 model selection matches application scale: standard RTU560 for large substations, RTU560E for small/medium applications with up to 4 Multi I/O cards

Ensure control room environment maintains -40°C to +70°C ambient temperature

Prepare 19-inch rack or DIN rail mounting infrastructure

Plan communication topology: Ethernet for IEC 61850/104, RS-485 for Modbus/101, fiber optic for long-distance connections

Hardware Installation

Rack Assembly: Install subrack (560MPR03 or 560SFR02) and mount power supply units (560PSR00 for 24-60V DC input or 560PSU80/81 for RTU560E)

CMU Installation: Insert Communication Units into designated slots:

560CMU05: 4 serial ports + 2 Ethernet, 32-bit CPU, SD card storage

560CMD11: 4 serial interfaces (CP1, CP2, CPA, CPB) + dual Ethernet + optional GPRS modem

560CMR01/02: High-capacity routing with security features

I/O Module Configuration: Install Multi I/O cards (560MIO80) featuring:

16 binary inputs (1mA max, 3mA surge)

2 counter inputs (max 8kHz)

8 binary outputs

4 analog inputs

Process voltage: 24-60V DC or 110-220V DC

Wiring Connections:

Connect CT/VT secondary circuits to analog input modules

Wire binary inputs for status monitoring (circuit breaker positions, alarms)

Connect binary outputs for control commands (trip/close coils)

Install Ethernet cables for station bus and process bus communication

Configure RS-485 networks for legacy IED integration

Pre-Energization Checks

Verify all module seating and retention mechanisms

Check power supply voltage settings match site auxiliary supply (24V DC, 48V DC, or 110-220V DC)

Confirm communication cable shield grounding at single point to avoid ground loops

Validate IP address configuration; use "Def. IP-Addr" switch on 560CMD11 to reset to factory default (192.168.0.1) if needed 

Power-On Sequence: Apply auxiliary power and observe startup sequence. Verify green Ready LED illuminates on all modules

Communication Testing:

Ping test Ethernet interfaces

Verify serial port communication using terminal emulator

Test GPRS connectivity (560CMD11 R0011 variant) with SIM card installation

Protocol Configuration:

For IEC 60870-5-104: Configure IP address, port 2404, ASDU address

For DNP3: Set source/destination addresses, link confirmation mode

For IEC 61850: Verify GOOSE subscription/publishing with protection relays

I/O Testing: Force digital outputs and verify field device response; inject test signals to analog inputs and validate scaling

Redundancy Testing: Simulate power supply failure to verify seamless transfer; disconnect primary communication link to test backup path activation 

Routine Inspection (Quarterly)

Inspect ABB RTU560 modules for dust accumulation; clean front panel filters if installed

Verify all LED indicators: Power (green), Run (flashing green), Error (red), Communication (TxD/RxD activity)

Check communication link status via web interface

Review event buffer for abnormal entries

Annual Maintenance

Perform firmware updates to CMU modules using RTUtil 560

Test all communication ports for proper signal levels

Verify time synchronization accuracy against GPS reference

Backup configuration to SD card or PC workstation

Test redundant power supply failover and CMU switchover functionality

Long-Term Maintenance

SD Card Replacement: The 560CMU05 uses removable SD card for configuration storage. Replace if write errors occur; simply transfer card to new module for rapid replacement without reconfiguration

Battery Replacement: Replace real-time clock backup battery every 5 years to maintain timekeeping during extended outages

Capacitor Inspection: Inspect power supply electrolytic capacitors every 5 years in high-temperature environments

Condition Monitoring

The ABB RTU560 provides comprehensive self-diagnostics:

Power supply monitoring with alarm on voltage deviation

CMU health status via watchdog timers

Communication link quality statistics (error counts, timeouts)

I/O module supervision with open-circuit detection for analog inputs

Temperature monitoring with overtemperature alarms

560HOS80 Housing for RTU560E (366 × 258 × 310 mm)

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We have a vast inventory of thousands of new, refurbished, and outdated automation components, including products from well-known manufacturers such as ABB and Schneider. If you cannot find the required parts, please do not worry. We work closely with a global network of professional suppliers to provide you with tailored quotes even if the part is not listed on our website.

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Our experienced customer service team will handle any issues after you place your order.