The ABB REX010 HESG324426R0001 (also referenced as REX010 or with companion part HESG324389) is a specialized earth fault protection injection unit (or 100% stator earth fault protection auxiliary/injection module) designed for generator and excitation systems. The ABB REX010 HESG324426R0001 is an auxiliary component primarily used with legacy ABB REG216 / REG316*4 series voltage regulators and protection relays to provide comprehensive 100% stator earth fault protection, including coverage of the entire stator winding down to the neutral point.
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The ABB REX010 HESG324426R0001 (also referenced as REX010 or with companion part HESG324389) is a specialized earth fault protection injection unit (or 100% stator earth fault protection auxiliary/injection module) designed for generator and excitation systems. The ABB REX010 HESG324426R0001 is an auxiliary component primarily used with legacy ABB REG216 / REG316*4 series voltage regulators and protection relays to provide comprehensive 100% stator earth fault protection, including coverage of the entire stator winding down to the neutral point. The ABB REX010 HESG324426R0001 generates a low-frequency injection signal (typically from station battery or internal DC/DC converter) to detect high-impedance earth faults in the stator, offering high sensitivity and selectivity in generator protection applications. The ABB REX010 HESG324426R0001 is compact, robust, and matched for integration in synchronous generator excitation and protection setups in power plants and heavy industrial environments. The ABB REX010 HESG324426R0001 supports reliable fault detection even under low-load or no-load conditions. Overall, the ABB REX010 HESG324426R0001 is a proven auxiliary for enhancing generator stator ground fault protection in legacy REG216/REG316 systems.
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Model / Part Number,REX010 / HESG324426R0001 (related: HESG324389)
Device Type,Earth Fault Protection Injection Unit / Auxiliary Module (100% Stator Earth Fault Protection)
Primary Application,100% stator earth fault protection for synchronous generators; auxiliary to REG216 / REG316*4 voltage regulators
Protection Coverage,Entire stator winding including neutral point; high-impedance / high-resistance earth faults
Injection Signal,Generated from station battery or internal DC/DC converter; low-frequency injection method
Compatibility,Perfectly matched for REG216 / REG316*4 series; part of REG series excitation/protection ecosystem
Power Supply,Connected to station battery (typically 110–220 V DC)
Operating Mode,Continuous injection for sensitive detection
Dimensions (approx.),"Compact module (e.g., 250 × 250 × 250 mm shipping envelope)"
Weight (approx.),~1.26 kg
Operating Temperature,Industrial range (typically -20 °C to +60 °C; refer to REG216/316 manual for exact)
Additional Features,"Compact design, high reliability, integrated with REG series for full stator coverage"
Country of Origin,Sweden / Finland (typical ABB)
Life Cycle Status,Legacy (spares available via aftermarket; support for existing REG216/316 installations)
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Install the ABB REX010 HESG324426R0001 in the generator protection/excitation cabinet alongside the REG216/REG316*4 unit, ensuring secure mounting and alignment.
Connect to station battery DC supply (verify voltage/polarity) and link signal injection terminals to the stator neutral/grounding transformer per REG series wiring diagram.
Wire communication or supervision signals (if required) to the main REG216/REG316 relay for fault indication and tripping.
Power up the system; verify injection signal generation and monitor status LEDs (if present) or REG HMI for normal operation of the ABB REX010 HESG324426R0001.
Configure protection settings in the REG216/REG316 (e.g., sensitivity threshold, alarm/trip levels) to utilize the injection-based earth fault detection.
Perform commissioning tests: simulate earth faults (high-resistance injection), verify detection sensitivity, and confirm coordination with other protections.
Monitor during operation: check for injection continuity, fault alarms, and periodic self-test results via the REG system.
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Only qualified protection/electrical personnel should install or service the ABB REX010 HESG324426R0001, following ABB REG216/REG316 safety guidelines and generator protection standards.
Isolate generator excitation/power, lock out/tag out, discharge capacitors, short CT secondaries if applicable, and confirm zero energy before handling the ABB REX010 HESG324426R0001.
Ensure correct polarity for DC supply and injection connections; use shielded cables where specified to minimize noise/interference.
Verify compatibility with the specific REG216/REG316 variant; do not exceed rated voltage or environmental limits for the ABB REX010 HESG324426R0001.
Ground properly and route injection wiring away from high-power cables to maintain signal integrity.
Avoid unauthorized modifications or bypassing supervision functions in the ABB REX010 HESG324426R0001.
Check status indicators (LEDs or REG HMI supervision) on the ABB REX010 HESG324426R0001 each shift for normal injection, power, and fault-free operation.
Monitor generator earth fault alarms, injection continuity, and any diagnostic messages via the REG216/REG316 interface.
Inspect connections, cabling, and mounting for tightness, corrosion, or damage related to the ABB REX010 HESG324426R0001.
Verify station battery voltage remains stable for reliable injection signal generation.
Clean module surfaces and ventilation (power off first) to prevent dust/thermal issues affecting the ABB REX010 HESG324426R0001.
Review event logs in the REG system for earth fault-related entries or anomalies; perform periodic injection tests during planned outages.
Contact ABB/Hitachi Energy support or spares providers immediately for faults, calibration needs, or replacement of the ABB REX010 HESG324426R0001 in legacy systems.
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