ABB CI867 (3BSE043661R1) is a dual-channel Ethernet communication interface module engineered for ABB AC 800M controllers and 800xA DCS platforms. Equipped with two RJ45 ports (100 Mbps full-duplex / 10 Mbps half-duplex), it supports Modbus TCP/IP, Modbus RTU (RS485), and PROFINET IO protocols for seamless integration with third-party PLCs, HMIs, and SCADA systems. Featuring hot-swap capability, 1+1 redundancy, and a wide operating temperature range (-40°C to +70°C), it ensures reliable high-speed data exchange in process automation, power, and manufacturing sectors.
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ABB CI867 (3BSE043661R1) is a compact, DIN-rail mounted communication interface module belonging to ABB’s 800-series, designed to extend connectivity for AC 800M controllers and 800xA DCS systems. It integrates a dedicated communication processor with 128 MB RAM / 256 MB Flash, enabling multi-protocol data handling and high-speed transmission up to 100 Mbps. The module provides dual Ethernet ports for network redundancy and load balancing, plus an RS485 interface for legacy Modbus RTU devices. Connecting to the controller via the CEX bus, it supports hot-swapping and redundant configurations to eliminate downtime during maintenance. Certified CE/UL, it operates reliably in harsh industrial environments with high vibration and electromagnetic interference.
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The CI867 delivers robust Modbus TCP connectivity with the following capabilities:
Modbus TCP Master/Slave Operation: Supports Modbus function codes for reading/writing coils, discrete inputs, holding registers, and input registers. The controller can poll multiple slave devices or respond to requests from external masters.
Dual Ethernet Channels: Channel 1 supports 10/100 Mbit/s for primary communication; Channel 2 provides additional flexibility (typically 10 Mbit/s). Ports use standard RJ-45 connectors.
High Data Throughput: Independent of controller CPU load, enabling efficient exchange of large data volumes (up to thousands of signals per second depending on configuration).
Module Redundancy: Supports 1+1 redundancy configurations for increased availability in critical applications.
Hot Swap Capability: The module can be replaced during operation without shutting down the controller or other CEX bus modules.
Network Integration: Seamless connection to plant Ethernet networks, with support for standard IP addressing, routing, and integration into switched Ethernet infrastructures.
Diagnostics and Supervision: Detailed status information, including link status, communication errors, and Modbus exception codes, is available in the controller and System 800xA for troubleshooting and asset monitoring.
CEX Bus Compatibility: Mounts on the AC 800M CEX bus; up to 12 communication modules per controller (configuration-dependent).
These features simplify integration of Modbus TCP-compatible equipment while maintaining high performance and system reliability.
Model: CI867 | Part No.: 3BSE043661R1
Series: ABB AC 800M, 800xA DCS, Symphony Plus
Type: Dual-Channel Ethernet Communication Interface Module
Ethernet Ports: 2×RJ45 (Ch1: 100 Mbps full-duplex; Ch2: 10 Mbps half-duplex)
Serial Interface: RS485 (Modbus RTU)
Supported Protocols: Modbus TCP/IP, Modbus RTU, PROFINET IO, TCP/IP, OPC UA
Processor: Dedicated communication processor
Memory: 128 MB RAM, 256 MB Flash
Redundancy: 1+1 parallel redundancy (network/module)
Hot-Swappable: Yes (CEX bus, no system shutdown)
Status Indicators: LED for link, activity, fault
Power Supply: 24V DC ±20%, 5–10 W (backplane-powered)
Operating Temp: -40°C to +70°C
Isolation: 500V DC (communication/backplane)
Protection Class: IP20
Dimensions (W×H×D): 100 × 160 × 40 mm
Weight: ~0.35 kg
Lifecycle: Active / Widely used in new & legacy systems
Dual-Port Redundancy: Two Ethernet ports for network failover, ensuring continuous communication
Multi-Protocol Support: Connects to Modbus, PROFINET, and OPC UA devices for maximum interoperability
High-Speed Performance: 100 Mbps Ethernet handles large data volumes in real-time processes
Hot-Swap & Redundancy: Replace modules without downtime; 1+1 redundancy eliminates single points of failure
Wide Environmental Range: Operates reliably in extreme temperatures (-40°C to +70°C) and harsh conditions
Seamless Integration: Plugs into AC 800M/800xA via CEX bus; easy configuration with ABB Control Builder
Legacy & Modern Compatibility: Bridges old Modbus RTU and new Ethernet-based systems for cost-effective upgrades
| Parameter | Specification |
|---|---|
| Model | CI867 |
| Part Number | 3BSE043661R1 |
| Series | ABB AC 800M, 800xA DCS, Symphony Plus |
| Module Type | Dual-Channel Ethernet Communication Interface |
| Ethernet Interfaces | 2×RJ45 (100 Mbps full / 10 Mbps half-duplex) |
| Serial Interface | RS485 (Modbus RTU) |
| Protocols | Modbus TCP/IP, Modbus RTU, PROFINET IO, OPC UA, TCP/IP |
| Processor | Dedicated communication processor |
| Memory | 128 MB RAM, 256 MB Flash |
| Redundancy | 1+1 module/network redundancy |
| Hot-Swappable | Yes (CEX bus) |
| Power Supply | 24V DC ±20%, 5–10 W (backplane) |
| Operating Temperature | -40°C to +70°C |
| Protection Class | IP20 |
| Dimensions (W×H×D) | 100 × 160 × 40 mm |
| Weight | ~0.35 kg |
| Compatibility | AC 800M controllers, 800xA DCS, S800 I/O racks |
| Certifications | CE, UL |
Process Automation: Pulp & paper, water treatment (Modbus TCP I/O and SCADA links)
Power Generation: Thermal/hydropower plants (800xA DCS to PROFINET drives/remote I/O)
Oil & Gas: Refineries, pipelines (redundant Ethernet for critical control networks)
Manufacturing: Automotive, packaging lines (PROFINET IO for servo drives and HMIs)
Legacy System Upgrades: Migrate from Modbus RTU to Ethernet without full system replacement
Building Automation: HVAC, BMS (BACnet/OPC UA integration with 800xA)
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