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ABBPM864AK02 3BSE018164R1 is a high-reliability redundant processor unit (CPU module) designed for ABB AC 800M controllers and System 800xA distributed control systems (DCS). As a core automation component, ABB PM864AK02 3BSE018164R1 provides dependable CPU processing, industrial communication, and stable control performance for mission-critical industrial environments. The processor unit is widely used in power generation, oil & gas, chemical processing, water treatment, manufacturing, and utility automation systems requiring continuous operation and high system availability.

Designed for demanding industrial control applications, ABB PM864AK02 3BSE018164R1 supports CPU redundancy architecture, helping minimize downtime and improve operational continuity in critical automation systems. The controller features a 96 MHz MPC862 processor, 32 MB memory, built-in flash storage, and fast redundant switchover capability with a maximum switch-over time of 10 ms, helping maintain uninterrupted process control performance.

The ABB PM864AK02 3BSE018164R1 processor unit is fully compatible with ABB AC 800M and System 800xA platforms, supporting seamless integration with S800 I/O modules, industrial communication networks, and distributed automation environments. With modular system architecture and centralized control capability, ABB PM864AK02 3BSE018164R1 helps improve process visibility, automation efficiency, and long-term operational reliability.

The ABB PM864AK02 3BSE018164R1 kit commonly includes dual PM864A CPU units, TP830 baseplates, TK850 CEX-bus expansion cable, TB807 module bus terminators, TK851 RCU-Link cable, and lithium backup batteries, helping simplify installation, maintenance, replacement, and DCS modernization projects. ABB PM864AK02 3BSE018164R1 is widely used for industrial maintenance, processor replacement, automation upgrades, and high-availability control system expansion. 

1. High-Reliability Redundant Architecture

ABB PM864AK02 3BSE018164R1 is designed with CPU redundancy capability, helping maintain continuous operation in mission-critical industrial environments. The redundant processor architecture helps minimize downtime and improve system availability for distributed control systems (DCS).

2. Designed for ABB AC 800M & System 800xA

ABB PM864AK02 3BSE018164R1 is fully compatible with ABB AC 800M controllers and System 800xA automation platforms, supporting reliable industrial process automation and centralized control management.

3. Fast Redundant Switchover Performance

The ABB PM864AK02 3BSE018164R1 controller supports fast redundancy switching with a maximum switch-over time of 10 ms, helping maintain uninterrupted process control during processor faults or maintenance operations.

4. Stable Industrial CPU Performance

Powered by a 96 MHz MPC862 processor with 32 MB memory, ABB PM864AK02 3BSE018164R1 provides dependable computing capability for industrial control logic, process automation, and real-time system operation.

5. Flexible Integration with S800 I/O Systems

ABB PM864AK02 3BSE018164R1 supports integration with ABB S800 I/O modules, helping improve communication efficiency, system scalability, and industrial automation flexibility.

6. Complete Redundant Processor Kit

The ABB PM864AK02 3BSE018164R1 package commonly includes dual PM864A CPUs, TP830 baseplates, TK850 CEX-bus expansion cable, TK851 RCU-Link cable, TB807 ModuleBus terminators, and backup batteries, helping simplify installation and maintenance.

7. Industrial-Grade Reliability for Critical Applications

Designed for demanding industrial environments, ABB PM864AK02 3BSE018164R1 is widely used in power generation, oil & gas, chemical processing, water treatment, and manufacturing automation, helping improve operational continuity and long-term system stability.

ABB PM864AK02 3BSE018164R1 is widely used in industrial automation and distributed control systems (DCS) requiring high availability, CPU redundancy, and stable process control. Designed for ABB AC 800M and System 800xA environments, ABB PM864AK02 3BSE018164R1 helps improve operational continuity, centralized monitoring, and industrial automation efficiency in mission-critical applications.

Main Application Areas

1. Distributed Control Systems (DCS)

ABB PM864AK02 3BSE018164R1 is commonly used in ABB System 800xA distributed control systems, helping maintain stable process control, centralized plant monitoring, and reliable automation performance. Its redundant processor architecture helps reduce operational risks and improve system uptime.

2. Power Generation Industry

In power plants, substations, and energy facilities, ABB PM864AK02 3BSE018164R1 supports turbine control, boiler automation, process monitoring, and power distribution management. The processor unit helps maintain continuous plant operation and improve control system reliability.

3. Oil & Gas Industry

ABB PM864AK02 3BSE018164R1 is widely applied in oil refineries, offshore platforms, petrochemical facilities, and gas processing plants where uninterrupted process control and high-availability automation systems are required.

4. Chemical & Petrochemical Processing

In chemical manufacturing and petrochemical production facilities, ABB PM864AK02 3BSE018164R1 helps support process automation, safety monitoring, and stable industrial control performance for complex production operations.

5. Water & Wastewater Treatment

The ABB PM864AK02 3BSE018164R1 controller is suitable for water treatment plants and wastewater management systems, helping improve process monitoring, pump control, and automation efficiency.

6. Manufacturing & Industrial Automation

ABB PM864AK02 3BSE018164R1 is commonly used in manufacturing production lines and industrial automation systems, supporting equipment coordination, centralized machine monitoring, and real-time process control.

7. Mining, Metals & Heavy Industry

In mining operations, metal processing plants, and heavy industrial environments, ABB PM864AK02 3BSE018164R1 helps maintain stable automation performance under demanding operational conditions.

8. DCS Upgrade & Replacement Projects

ABB PM864AK02 3BSE018164R1 is widely used for industrial maintenance, DCS modernization, processor replacement, and automation system expansion projects, helping extend system lifecycle and improve control performance.

Application Overview

With CPU redundancy capability, fast switchover performance, and seamless integration with ABB AC 800M and System 800xA platforms, ABB PM864AK02 3BSE018164R1 is suitable for power generation, oil & gas, water treatment, chemical processing, manufacturing, utilities, and mission-critical industrial automation applications.

Q1: What is ABB PM864AK02 3BSE018164R1 used for?

ABB PM864AK02 3BSE018164R1 is a redundant processor unit (CPU module) used in ABB AC 800M and System 800xA distributed control systems (DCS). It is designed to provide reliable industrial automation, process control, and high-availability system operation for mission-critical applications.

Q2: Is ABB PM864AK02 3BSE018164R1 compatible with System 800xA?

Yes. ABB PM864AK02 3BSE018164R1 is designed for ABB System 800xA and AC 800M controller environments, supporting centralized automation, process control, and distributed industrial systems.

Q3: Does ABB PM864AK02 3BSE018164R1 support CPU redundancy?

Yes. ABB PM864AK02 3BSE018164R1 supports CPU redundancy architecture, helping improve system availability and reduce downtime in critical industrial environments. The maximum switch-over time in redundant configuration is up to 10 ms.

Q4: What processor and memory does ABB PM864AK02 3BSE018164R1 use?

ABB PM864AK02 3BSE018164R1 features an MPC862 processor running at 96 MHz and includes 32 MB memory, helping support stable industrial control logic and real-time automation performance.

Q5: What is included in the ABB PM864AK02 3BSE018164R1 package?

The ABB PM864AK02 3BSE018164R1 kit commonly includes:

• PM864A CPU, 2 units

• TP830 baseplate, 2 units

• TK850 CEX-bus expansion cable

• TB807 ModuleBus terminators, 2 units

• TK851 RCU-Link cable

• Memory backup batteries, 1 for each CPU

This helps simplify installation, redundancy configuration, and maintenance.

Q6: What industries commonly use ABB PM864AK02 3BSE018164R1?

ABB PM864AK02 3BSE018164R1 is widely used in power generation, oil & gas, chemical processing, water treatment, utilities, and industrial manufacturing where uninterrupted process control and high system reliability are required.

Q7: Does ABB PM864AK02 3BSE018164R1 support S800 I/O integration?

Yes. ABB PM864AK02 3BSE018164R1 supports integration with ABB S800 I/O modules, helping improve scalability and communication within ABB AC 800M and System 800xA automation systems.

Q8: Can ABB PM864AK02 3BSE018164R1 be used for replacement or system upgrades?

Yes. ABB PM864AK02 3BSE018164R1 is commonly used for processor replacement, DCS modernization, automation upgrades, and industrial maintenance projects, helping extend system lifecycle and improve reliability.

Q9: What power supply does ABB PM864AK02 3BSE018164R1 require?

ABB PM864AK02 3BSE018164R1 operates on 24 V DC power supply (19.2–30 V DC) and includes a built-in 3.6 V lithium backup battery for memory support.

Q10: Why choose ABB PM864AK02 3BSE018164R1?

ABB PM864AK02 3BSE018164R1 offers high reliability, CPU redundancy, fast switch-over capability, stable process control, and seamless integration with ABB AC 800M and System 800xA systems, making it suitable for mission-critical industrial automation environments.

Do you provide global shipping services?

Yes. We have local distribution centers on all continents, which can quickly transport parts to any corner of the world.

2. What payment methods and currencies do you accept?

To make your purchasing process as simple as possible, we offer multiple payment methods including bank transfer, check, and PayPal. Meanwhile, we also accept most mainstream credit and debit cards, such as Visa, Mastercard, and American Express. We can accept payments in most major currencies worldwide, but we recommend using US dollars (USD), British pounds (GBP), or euros (EUR) as a priority. Payments in other currencies may incur additional fees. All transactions are securely processed by HSBC Bank and HSBC Merchant Services.

How many parts do you currently have in stock?

We have a vast inventory of thousands of new, refurbished, and outdated automation components, including products from well-known manufacturers such as ABB and Schneider. If you cannot find the required parts, please do not worry. We work closely with a global network of professional suppliers to provide you with tailored quotes even if the part is not listed on our website.

Who can I contact if I encounter any problems?

Our experienced customer service team will handle any issues after you place your order.